6 -
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
 Parts catalogue
 Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
Removal of the throttle body
 
Loosen the clips (3) securing the throttle body to the intake manifolds (21).
Disconnect the connector (B) connecting the main wiring loom to the throttle position sensor (2).
Disconnect the wiring connectors (C) connecting the main wiring loom to the injectors (8).
Disconnect the connector (D) connecting the main wiring loom to the stepper motor (13).
Disconnect the wiring connector (E) connecting the main wiring harness to the air temperature sensor (19).
Detach the air pressure sensor (25) from the throttle body and disconnect the wiring connector (F) from the main wiring harness.
Remove the throttle body assembly (11) from the motorcycle.
Removal of the throttle position sensor
 Notes
This operation can be performed also with the throttle body installed on the motorcycle.
 
The throttle position sensor (2) is installed on the right-hand side of the throttle body, in the position of the vertical cylinder (MASTER) throttle. Undo the two bolts (5) to remove the throttle position sensor from the throttle body.
Removal of the fuel injectors
Undo the injector retaining clamps (7) with the fuel feed hose (15), fuel return hose (16) and injector connection hose (9).
Unscrew the bolts (6) to remove the injectors from the throttle body, recovering the washers (4).
Refitting the injectors
Lubricate the injector O-rings.
Locate the washers (4) and tighten the bolts (6).
Unscrew the clamps (7).
Removal of the stepper motor
The stepper motor (13) is installed in the central part of the throttle body: to remove it, unscrew the bolts (14) and disconnect the hoses (G) from the throttle body. Refer to Section M 3, Stepper motor for details of stepper motor operation.
Refitting the stepper motor
Connect the hoses (G) to the throttle body.
Locate the motor (13) with its support on the throttle body, fitting the bolts (14).
Tighten the bolts (14).
Refitting the throttle body
If the hoses (12) were removed, reconnect them to the throttle body with the clamps (3), positioning the hoses and clamps as shown in the figure.
 Notes
The air temperature sensor (19) is installed on the intake manifold of the vertical cylinder (12); to refit, refer to Section M 3, Air pressure sensor.
 Warning
The hose which mounts the air temperature sensor (19) should be installed on the same side of the throttle body as the position sensor (2).
 Notes
The end of the hose with the smaller diameter is to be connected to the throttle body.
 
Ensure the hoses are fully seated and cirrectly oriented on the throttle body.
Tighten the clamps to the specified torque (Sect. C 3, Frame torque settings).
Fit the clips (3) on the intake manifolds (21) and orient them as shown in the photo.
Orient the throttle body (11) with the pulley (P) facing the right-hand side (relative to the direction of travel) and insert it fully home in the intake manifolds.
Tighten the clamps (3) to the specified torque (Sect. C 3, Frame torque settings), making sure that they do not protrude beyond the locating edges of the manifolds.
Connect the wiring connector (F) of the air pressure sensor to the main wiring harness and locate the air pressure sensor (25) on the throttle body.
Connect the wiring connector (E) connecting the main wiring harness to the air temperature sensor (19).
Reconnect the wiring connectors (C) to connect the main wiring loom to the injectors (8).
Connect the wiring connector (B) to connect the main wiring loom to the throttle position sensor (2).
Connect the wiring connector (D) to connect the main wiring loom to the stepper motor (13).
 Important
In the case of throttle body renewal, carry out the operation “Self-learning throttle position sensor (TPS)” as indicated in Section D 5.
 
Positioning of the stepper motor